Linear actuating earthing switch

ABSTRACT

A linear actuating earthing switch configuration that moves movable contacts using linear motion in a single axis. The earthing switch includes a frame with a rail on a slide wall. A sliding carriage slides on the rail in a linear direction, the sliding carriage including a plurality of movable contacts. A stored energy element provides a linear expansion force between the frame and the sliding carriage when the earthing switch is in an open position.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation application of pending U.S. patentapplication Ser. No. 13/526,897, filed Jun. 19, 2012, and entitled“LINEAR ACTUATING EARTHING SWITCH,” which is hereby incorporated byreference.

STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT

Not applicable.

BACKGROUND OF THE INVENTION

The subject matter disclosed herein relates generally to switches, and,more particularly, to a linear actuating earthing switch.

In an electric power system, switchgear is generally referred to as thecombination of electrical disconnect switches, fuses or circuit breakersused to control, protect and isolate electrical equipment. Thesecomponents are used to de-energize equipment to allow work to be done,and to clear faults downstream. An earthing switch may be installed inconjunction with the switchgear, and is used to provide a level ofprotection for maintenance personnel working on the electrical powersystem against the risk of accidental connection of a parallel source orenergization by reverse power. The protection is provided by “earthing”the part of the installation that is to be worked on by interconnectingand connecting to an earth potential the phase and neutral conductors ofthe electric power system.

Use of an earthing switch is particularly important during maintenanceoperations, but also during normal function of the switchgearassemblies. Prior to earthing the phase and neutral conductors or busterminals, it is mandatory to disconnect the upstream source ofelectrical power supplying the switchgear.

Traditional earthing switches employ a rotary mechanism that requiresconsiderable volumetric space in which to operate. The rotary mechanismincludes a plurality of switch blades, or movable contacts, that duringopening and closing, swing or rotate about a fulcrum having a rotationalaxis. Because the vast majority of this space is reserved to accommodatemomentary occupation by switch blades and spring actuators as the switchopens and closes, it makes the utilization of this space for any otherpurpose impossible. To further punctuate the inefficiency of the rotarymechanism used in earthing switches, these types of switches are oftenused in very compact structures where usable space is at a premium.

There is a need, therefore, for an improved earthing switch that is ableto operate with linear motion instead of rotary or rotational motion inorder to reduce the amount of space required for an earthing switch.

BRIEF DESCRIPTION OF THE INVENTION

The present embodiments overcomes the aforementioned problems byproviding an earthing switch configuration that moves movable contactsusing linear motion in a single axis.

Accordingly, embodiments of the present invention include a linearactuating earthing switch. The switch comprises a frame, the frameincluding a top wall and side walls. A rail is mounted on at least oneslide wall. A sliding carriage is slidable on the rail in a lineardirection, the sliding carriage including a plurality of movablecontacts. And, a stored energy element provides a linear expansion forcebetween the top and the sliding carriage when the earthing switch is inan open position.

In accordance with another embodiment of the invention, a linearactuating switch. The switch comprises a frame, the frame including atop wall and side walls. A rail is provided on at least one slide wall.A sliding carriage is slidable on the rail in a linear direction, thesliding carriage including a plurality of movable contacts. And, astored energy element provides a linear expansion force between the topwall and the sliding carriage when the sliding carriage is moving froman open position to a closed position and the closed position to theopen position.

In accordance with another embodiment of the invention, a linearactuating switch comprises a C shaped frame, the frame including a topwall, side walls, and an open bottom. A rail on at least one slide wall.A shaft coupled to the top wall and extending in a linear directiontoward the open bottom. A sliding carriage slidable on the rail in thelinear direction, the sliding carriage including an aperture to allowthe shaft to extend through the aperture, the sliding carriage includinga plurality of movable contacts. And, a stored energy element provides alinear expansion force between the top wall and the sliding carriagesuch that the stored energy element provides the linear expansion forcein the same linear direction the sliding carriage slides on the rail.

To the accomplishment of the foregoing and related ends, theembodiments, then, comprise the features hereinafter fully described.The following description and the annexed drawings set forth in detailcertain illustrative aspects of the invention. However, these aspectsare indicative of but a few of the various ways in which the principlesof the invention can be employed. Other aspects, advantages and novelfeatures of the invention will become apparent from the followingdetailed description of the invention when considered in conjunctionwith the drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

The embodiments will hereafter be described with reference to theaccompanying drawings, wherein like reference numerals denote likeelements, and:

FIG. 1 is a perspective front view of a linear actuating switch in aclosed position, according to embodiments of the present invention;

FIG. 2 is a perspective top view of the linear actuating switch of FIG.1 in the closed position;

FIG. 3 is an exploded view of the linear actuating switch of FIG. 1;

FIG. 4 is a sectional view of the slide and rail allowing linearmovement of the sliding carriage;

FIG. 5 is a front view of the linear actuating switch of FIG. 1 in theopen position;

FIG. 6 is a front view of the linear actuating switch of FIG. 5 in theclosed position;

FIG. 7 is a top view of the linear actuating switch of FIG. 1; and

FIG. 8 is a side view of the linear actuating switch of FIG. 1,according to embodiments of the present invention.

DETAILED DESCRIPTION OF THE INVENTION

The following discussion is presented to enable a person skilled in theart to make and use embodiments of the invention. Various modificationsto the illustrated embodiments will be readily apparent to those skilledin the art, and the generic principles herein can be applied to otherembodiments and applications without departing from embodiments of theinvention. Thus, embodiments of the invention are not intended to belimited to embodiments shown, but are to be accorded the widest scopeconsistent with the principles and features disclosed herein.

The detailed description is to be read with reference to the figures.The figures depict selected embodiments and are not intended to limitthe scope of embodiments of the invention. Skilled artisans willrecognize the examples provided herein have many useful alternatives andfall within the scope of embodiments of the invention. Also, it is to beunderstood that the phraseology and terminology used herein is for thepurpose of description and should not be regarded as limiting. The useof “including,” “comprising,” or “having” and variations thereof hereinis meant to encompass the items listed thereafter and equivalentsthereof as well as additional items.

Unless specified or limited otherwise, the terms “mounted,” “connected,”“supported,” and “coupled” and variations thereof are used broadly andencompass both direct and indirect mountings, connections, supports, andcouplings. Further, “connected” and “coupled” are not restricted tophysical or mechanical connections or couplings. As used herein, unlessexpressly stated otherwise, “connected” means that one element/featureis directly or indirectly connected to another element/feature, and notnecessarily electrically or mechanically. Likewise, unless expresslystated otherwise, “coupled” means that one element/feature is directlyor indirectly coupled to another element/feature, and not necessarilyelectrically or mechanically.

The various embodiments of the invention will be described in connectionwith a linear actuating switch. The linear actuating switch will bedescribed in terms of an earthing switch used for earthing parts of anelectric circuit. That is because the features and advantages of theinvention are well suited for this purpose. Still, it should beappreciated that the various aspects of the invention can be applied inother forms and in other switches capable of utilizing a linearactuation configuration. As used herein, earthing not only meansconnection to earth ground but also can include circuit common orchassis common connections where a floating ground or other groundingsituation may exist.

As discussed in detail below, embodiments of the present inventionfunction to provide a linear actuating switch. As used herein, as itsname implies, a linear actuating switch employs a configuration thatmoves a plurality of contacts in a linear path, as opposed to a rotaryor angular path. Because most or all of the elements may be linearlyarranged, they can occupy a more rectangular shaped volume rather thanthe more traditional roughly cubic shaped volume for traditional rotaryearthing switches. Because the components of the linear actuating switchprovide for movable contact motion in the same linear direction, theycan easily be nested together to further minimize space requirements.

Earthing switches are required by code to provide through air clearancebetween the moving contacts and the fixed contacts. All earthingswitches also have static components that must include sufficientthrough air clearance to provide necessary isolation. Because linearcontacts operate in the volume usually reserved to provide clearance fortraditional rotary operating movable contacts, they have the potential,dependent on the nesting of other elements, to be even more spaceefficient. In essence, the entire operating space requirement of alinear operating earthing switch according to embodiments describedherein have the potential to be equal to or less than the volume of atraditional rotary operated earthing switch in the closed or “earthed”condition. This may effectively recover the volume allocated for therotary contacts and/or rotary priming mechanisms to travel and remain inthe open or “unearthed” condition for use for other purposes.

Referring initially to FIGS. 1-4, an exemplary linear actuating earthingswitch 20 generally includes a switch frame 22, a sliding carriage 24with slides 28 that move along a rail 26 mounted on either or bothinside walls 30, 32 of the frame 22, and a plurality of movable contacts34 mounted on the sliding carriage 24. The earthing switch 20 provides astand-alone switch configuration that can be utilized within aswitchgear configuration. The movable contacts 34 may be replaceablewith a variety of alternate contacts known to those skilled in the art.

The controlled motion of the sliding carriage 24 may be provided by agear mechanism 36, such as a bevel gear or miter gear, for example. Thegear 36 latches in the open or “unearthed” position by means of a knownmechanical over center arrangement 38. The over center arrangement holdsthe gear mechanism 36 at one end of the mechanism travel (see FIG. 5).In some embodiments, two over center arrangements may be used to holdthe gear mechanism 36 in either end of the mechanism travel.

The over center arrangement 38 couples to an actuating arm 42, whichcouples to the sliding carriage 24 by way of a coupling pin 44. Rotationof the gear mechanism 36 causes the over center arrangement 38 and theactuating arm 42 to move in the same linear Z plane as the slidingcarriage 24.

Referring to FIGS. 5 and 6, a plurality of actuating shafts 52 are showncoupled to the switch frame 22 at a proximal end 54. Structurally, asingle actuating shaft may be used, but more than one actuating shaftwould likely provide improved structural soundness. The distal portion56 of the actuating shaft 52 slides through an aperture 60 in thesliding carriage 24. An axially mounted coil spring 62 surrounds theactuating shaft 52, and provides the energy to close or “earth” theearthing switch 20.

The combination of the gear mechanism 36 and the coil springs 62 allowthe earthing switch 20 to be mechanically primed. In addition, theclosing action is provided using stored mechanical energy instead ofgravity actuated. The use of stored mechanical energy allows theearthing switch 20 to operate in any specific orientation. Furthermore,the mechanical over center arrangement 38 combined with the coil springs62 may be used to provide a mechanical latching in both an open andclosed configuration, so a loss of power would not result in anuncontrolled opening or closing of the earthing switch 20.

The coil springs 62 located on the actuating shafts 52 are linearlypositioned between the switch frame 22 and the sliding carriage 24, andare used to transmit the linear force during the switch closing process.Thus, the energy required to close the earthing switch 20 is provided byenergy stored mechanically in the coil springs. A stop 68 may provide amaximum allowable linear travel for the sliding carriage 24 andassociated moveable contacts 34. In some embodiments, the stop 68 maycomprise a nut on the actuating shaft 52. In the switch opening process,in contrast, the coil springs 62 have no effect on the speed of contactseparation.

Earthing switches typically include three moveable contacts. As shown,the earthing switch 20 includes three movable contacts 34 located on thesliding carriage 24. The movable contacts 34 are electrically connectedand ganged to each other by a short-circuiting bridge 64, such that theganged contacts operate as part of the cohesive sliding carriage unit24. The movable contacts 34 are electrically connected to an earthpotential through the short-circuiting bridge 64 using an earthingconductor 66, such as a braided or stranded copper conductor. In someembodiments, more than one earthing conductor may be used. The earthingconductor may be tin plated, and may include a crimp on one or bothends.

In some embodiments, the earthing switch 20 may include a plurality offixed contacts 70. The fixed contacts may be electrically coupled to thephase and neutral conductors, respectively, of the electrical systemincorporating the earthing switch 20. When the earthing switch is in anopen configuration (FIG. 5), a minimum air gap 72 is required betweenthe fixed contacts 70 and the earthing switch 20 (e.g., the distalportion 56 of the actuating shaft 52), and between the movable contacts34 and the fixed contacts 70. Because of the linear movement of themovable contacts 34, the open air gap 72 of the linear actuatingearthing switch 20 is the same required clearance in both the openconfiguration, and for travel of the movable contacts 34. In comparison,a rotary actuated switch includes a clearance for stationary componentsof the rotary switch, and an additional clearance for the rotatingmovable contacts. This added clearance increases the overall size of thespace required for the rotary switch.

Referring to FIGS. 7 and 8, the earthing switch 20 may be actuated by amechanical input 74 coupled to the gear mechanism 36 for both closingand opening. The mechanical input allows a manual input from theoperator in order to operate the gear mechanism 36. The operator may usea crank handle 76 to couple to the mechanical input 74 to open and closethe switch 20. The mechanical input allows the earthing switch 20 toserve as a dual action switch that can be “earthed” and “unearthed” atwill. As such, the earthing switch 20 may rely solely on manual inputfrom the operator, although a motorized or other form of operatingmechanism may be used.

Some embodiments may include a snap-action operating mechanism forpositive closing. The earthing switch 20 may also be fitted with anauxiliary switch for annunciation purposes.

An earthing switch includes both electrical and mechanical properties.According to the International Electrotechnical Commission (IEC)standards, an earthing switch must be capable of multiple closeoperations and multiple mechanical operations. In order to be IECcertified and/or rated, an earthing switch may need to meet certainstandards, such as IEC 62271-1, IEC 62271-102, IEC 62271-200 and IEC60265-1. For example, in order to receive a Class E3 rating, an earthingswitch would need to go through a test sequence that requires the switchto go through five operations, where the five operations are done in asequence of 2C-x-2C-y-1C, where x and y are arbitrary switching tests,or no load tests. To further elaborate, the 2C and 1C represent twoclose and one close. Similarly, in order to receive a Class M1 rating,an earthing switch would need to go through a test sequence thatrequires the switch to perform two thousand mechanical operations.

Finally, due to the sliding carriage and the fact that it travels in alinear fashion, a variety of contact configurations other than thetraditional “blade” arrangement may be utilized. This offers thepotential to use existing or commercial available contacts to customizethe earthing switch to a specific environment, duty cycle, and currentrating, for example.

While the invention may be susceptible to various modifications andalternative forms, specific embodiments have been shown by way ofexample in the drawings and have been described in detail herein.However, it should be understood that the invention is not intended tobe limited to the particular forms disclosed. Rather, the invention isto cover all modifications, equivalents, and alternatives falling withinthe spirit and scope of the invention as defined by the followingappended claims.

This written description uses examples to disclose the invention,including the best mode, and also to enable any person skilled in theart to practice the invention, including making and using any devices orsystems and performing any incorporated methods. The patentable scope ofthe invention is defined by the claims and may include other examplesthat occur to those skilled in the art. Such other examples are intendedto be within the scope of the claims if they have structural elementsthat do not differ from the literal language of the claims, or if theyinclude equivalent structural elements with insubstantial differencesfrom the literal languages of the claims.

Finally, it is expressly contemplated that any of the processes or stepsdescribed herein may be combined, eliminated, or reordered. Accordingly,this description is meant to be taken only by way of example, and not tootherwise limit the scope of this invention.

We claim:
 1. A linear actuating earthing switch comprising: a frame, theframe including a top wall and side walls; a rail on at least one sidewall; a sliding carriage slidable on the rail in a linear direction, thesliding carriage including a plurality of movable contacts; and a storedenergy element providing a linear expansion force between the top walland the sliding carriage when the earthing switch is in an openposition.
 2. The earthing switch according to claim 1, further includinga linear shaft coupled to the top wall and extending through an aperturein the sliding carriage, wherein the sliding carriage slides in thelinear direction along the linear shaft.
 3. The earthing switchaccording to claim 2, wherein the sliding carriage slides over thelinear shaft when the sliding carriage is moving from an open positionto a closed position and the closed position to the open position. 4.The earthing switch according to claim 1, wherein the stored energyelement is in a perpendicular orientation to both the top wall and thesliding carriage.
 5. The earthing switch according to claim 1, wherein astop provides a maximum linear travel for the sliding carriage.
 6. Theearthing switch according to claim 1, wherein the stored energy elementis positioned between the top wall and the sliding carriage when thesliding carriage is moving from the open position to a closed positionand the closed position to the open position.
 7. The earthing switchaccording to claim 1, further including a plurality of fixed contacts,the moving contacts operable to electrically couple to the fixedcontacts.
 8. The earthing switch according to claim 7, wherein an airgap is provided between the plurality of fixed contacts and theplurality of moving contacts when the earthing switch is in the openposition.
 9. The earthing switch according to claim 1, further includinga latching mechanism coupled to the top wall and the sliding carriage.10. The earthing switch according to claim 9, further including amechanical input coupled to the latching mechanism.
 11. The earthingswitch according to claim 9, wherein the latching mechanism latches inthe open position.
 12. The earthing switch according to claim 9, whereinthe latching mechanism is in mechanical communication with an actuatingarm.
 13. The earthing switch according to claim 12, wherein theactuating arm moves in the same linear plane as the sliding carriage.14. A linear actuating earthing switch comprising: a frame, the frameincluding a top wall and side walls; a rail on at least one side wall; asliding carriage slidable on the rail in a linear direction, the slidingcarriage including a plurality of movable contacts; and a stored energyelement providing a linear expansion force between the top wall and thesliding carriage when the sliding carriage is moving from an openposition to a closed position and the closed position to the openposition.
 15. The earthing switch according to claim 15, wherein thestored energy element provides the linear expansion force in the samelinear direction the sliding carriage slides on the rail.
 16. Theearthing switch according to claim 14, wherein the sliding carriageincludes a slide, the slide to interface with the rail so as to allowthe sliding carriage to travel in the linear direction.
 17. The earthingswitch according to claim 14, wherein the moveable contacts areremovable and replaceable.
 18. The earthing switch according to claim14, further including a linear shaft coupled to the top wall andextending through an aperture in the sliding carriage such that thesliding carriage slides in a linear direction along the linear shaft.19. A linear actuating earthing switch comprising: a C shaped frame, theframe including a top wall, side walls, and an open bottom; a rail on atleast one side wall; a shaft coupled to the top wall and extending in alinear direction toward the open bottom; a sliding carriage slidable onthe rail in the linear direction, the sliding carriage including anaperture to allow the shaft to extend through the aperture, the slidingcarriage including a plurality of movable contacts; and a stored energyelement providing a linear expansion force between the top wall and thesliding carriage such that the stored energy element provides the linearexpansion force in the same linear direction the sliding carriage slideson the rail.
 20. The earthing switch according to claim 19, wherein thestored energy element is a spring.